A broken engine harness wire can be easily repaired.
Sometimes while working on a motorcar an accident can happen that makes added assignment for you. After dropping a wrench or a hefty Element coextensive an alternator you instanter own a split or broken wire to add to your repair dossier. When this happens, there is no demand To possess the van towed to the neighbourhood mechanic. Dependable grab these intelligible tools and allot the broken wire yourself.
Instructions
1. Remove the opposite battery cable from the negative battery terminal using a 10mm wrench.
2. Decrease outside and remove the damaged wire and insulation using the wire cutters. Slide one piece of heat-shrink tubing over the solder splice. Use a hot-air gun to shrink the tubing around the wire. Remove the hot-air gun after the tubing has shrunk down to size.
Remove ½ inch of insulation from all four of the wire ends using wire strippers. Abbreviate two pieces of heat-shrink tubing 1 inch elongated. Plug in the soldering To admit it to come to temperature.
4. Grasp one wire mark from the wire harness and pry direct slightly to clear the strands. End the corresponding on one cusp of the new wire. Place the two copper ends together. Tightly twist the strands in a clockwise direction.
5. Place the soldering iron tip on the wire splice for approximately five seconds. Touch the solder to the splice and feed the solder into the strands. As the copper heats, the melted solder will wick into the wire. Remove the solder and solder iron when the solder has fully wicked into the wire strands. Allow the solder to cool naturally.
6. Degree the distance between the wire ends. Intersect a quantity of 16-gauge wire that is 1 inch longer than needed. For instance, provided the distance between the wire ends is 3 inches, abbreviate a lot of 16-gauge wire that is 4 inches faraway.3. After the tubing has cooled, slide the second piece of heat-shrink tubing over the wire.
7. Continue with the second wire splice. Allow the solder connection to cool naturally. Move the second piece of heat-shrink tubing over the solder connection. Use a hot-air gun to shrink the tubing.
8. Connect the negative battery cable to the negative battery terminal.
